What materials are planes typically made of and why?
One
of the most important objectives for airplane designers is reduction of
weight - build something that meets all the functional requirements
while weighing as little as possible (within reasonable cost parameters,
of course. Unicorn skin is way too expensive, for example. There's a
joke that a commercial airplane designer would sell his grandmother to
save 100 pounds of weight from the plane. ). Less weight means less
engine thrust is needed, which means less fuel is burned. Less fuel
burned means the airline makes more money. Airlines love to make money
:-)
Large commercial transport aircraft have traditionally been
made with aluminum skin over an aluminum frame. Aluminum is a great
metal for airplanes since it's light and can be pretty strong when
alloyed. But it has some issues over time, including corrosion and metal
fatigue. With the introduction of the Boeing 787 a few years ago,
large-scale use of carbon fiber reinforced plastic, aka composite, is
proving itself as a lighter weight, corrosion-proof, and stronger
replacement for aluminum skin. The Airbus A350 entering service later
this year also is skinned with composite material, but uses panels over a
frame rather than one piece composite fuselage barrels like the 787.
Here's a video of a 787 fuselage section being built up:
As
you can see, this is a very different way of building big airplanes.
The chamber seen later in the video into which the fuselage barrel is
inserted is an autoclave, basically a large oven that is used to cure
and harden the resin used in the composite material. When the barrel is
complete, windows and other openings are cut into it as needed.
Most
of the stuff on the inside of the plane is made from aluminum or
plastic, with artificial fibers used for carpets and upholstery.
A350 is another engineering marvel
with 52% Composite Material , which includes Glass Fibre / Carbon
Fibre. With the reduction in weight they have increased the fuel
efficiency by 4% which is a huge achievement .
Further to these every fastener that goes into the aircraft is either made of Titanium / Aluminum / Steel,However the composition of each is specific to the manufacturer , namely Airbus , Boeing , etc.
On the other hand smaller planes can also be made of light weight wood - used only for bush flying.
No comments:
Post a Comment